Basic Info.
Control System
Industrial Computer
Glass Washing Machine Type
Ultrasonic Glass Washing Machine
Glass Edging Machine Type
Glass Round Edging Machine
Transport Package
Wood Packing Container Packing Safe Packing
Specification
according customer requirement
Product Description
Flourish IGU Line Proposal
I n d e x
Attachment No. 1 : Company profile
Attachment No. 2 : offer detail
Attachment No. 3 : Automated IG line with plate press NFI-LBP Automatic bending machine TSB
Butyl extruder NFI-2000
Automatic desiccant filler TDF/B
Two component sealant extruder TSE Spacer conveyor machine TFC
Sealing table TST Attachment No. 4: Spare parts list
Attachment No.1
Company profile
Certificate: ISO9001 Certificate TUV, Germany
CE Certificate, Certificate SGS, Switzerland
High-Technology Enterprise
Promise-keeping Enterprise
Sales volume: 180-200 IG line and 150 seaming M/C per year (1ST Place in China)
Attachment No.2
OFFER DETAIL
No.NFI-ME-170324-01 Date: 2017-03-24
We are pleased offer you as follows: No | Equipment | Model | Qty | Amount |
1 | Automatic insulating glass production line for Low-E Max. glass: 2440*3600mm, Min. glass size: 250*400mm, Glass thickness: 4-12mm - Input conveyor - Washing & drying section(3 pair of brush) - Out conveyor - Pre-assembly conveyor - Input conveyor - Press box(step glass & triple glass ) - Output conveyor | NFI-3LBP-25 00 | 1Set | |
2 | Automatic insulating glass production line for Low-E Max. glass: 2000*2800mm, Min. glass size: 250*450mm, Glass thickness: 4-12mm - Input conveyor - Washing & drying section(3 pair of brush) - Out conveyor - Pre-assembly conveyor - Input conveyor - Press box(step glass & triple glass ) - Output conveyor | NFI-3LBP-20 00 | 1Set | |
3 | Automatic spacer bending machine Max.frame size: 2000 x 2000mm, Spacer thickness: 5.5-19.5mm - Auto rack - Bending section with control panel | TSB | 1Set | |
4 | Automatic desiccant filler(2head type) | TDF-B | 1Set | |
5 | Butyl extruder(14kg) | NFI-2000 | 1Set | |
6 | Two component sealant extruder | TSE | 1Set | |
7 | Spacer conveyor | TFC | 1Set | |
8 | Sealing table | TST | 1Set | |
Total | | | |
TERMS: • Power supply: 380 Volt (+/- 10%) - 50 Hertz • Manuals and operator interface language: English • Warranty: 12 months from the acceptance after the installation, in any case not later than 18 months from shipment/invoicing date. • Transport (Incoterms® 2010): FOB Tianjin Port, China • Delivery: the machines will be ready to be loaded from FLOURISH China after 60 working days from the receipt of the order and of the down payment. • Payment: - 30% by T/T as the down payment; - 70% by T/T before the delivery. • Installation and training: included, to be performed by FLOURISH engineers. At our care and charge the technician's/s'
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• Traveling expenses: at Buyer's charge and care, namely:- round trip air ticket - highway
- car rental
• Technician's / s' board and lodging: at Buyer's charge and care, namely:
- hotel (more than 3 star rate )
- meals;
- laundry;
- telephone charges needed to complete installation;
- on site traveling, i.e. from the hotel to the working site.
The Buyer shall arrange electric, water, air and materials (spacer, butyl, desiccant, silicone etc.) for test, then advise the Seller to send the engineer who does the installation. The Buyer shall supply at his own expenses and responsibility the necessary auxiliary workers and technical means and shall do all that will be necessary to guarantee that the positioning and the related operations can start immediately after the arrival of the engineer appointed by FLOURISH and continue without interruption till the completion.
The installation & training should be finished in 7-10 days, any delays caused by the Buyer, the Buyer shall afford the service fees for the extra days, the service fees is 300 U. S. Dollars per day per person.
The Buyer shall assure the presence of his operators during the whole installation and training period to supp ort FLOURISH engineers in the positioning of the machines. The operators are required to be qualified and suitable for operations on electrical cabinets and voltage machines.
Any disassembling and displacement of the existing machines will be at Buyer's care and charge.
Attachment No.3
automated IG line with Plate Press
NFI-LBP Series
This picture is just reference only not affected contract issue
to a minimum.
The drying unit consists of a closed circuit, electric fans with an air filter device. An automatic system
shuts down the air flow in case of conveyor belt stop. Low-E glass is detected at entry. Front hard brushes are then automatically excluded and the rotational speed of the other brushes reduced by half. Thanks to the front and rear stainless steel doors, machine access is easy and maintenance is reduced to a minimum.
After the glass come to the reference point the frame locator bar for the front leading edge and the bottom edge are tilting into position automatically. The adjustment shall be controlled by a centrally located adjustment wheel from 0-30mm and automatically adjusted different glass thickness. Back panel of conveyor shall be located visual inspection light so that checking the dirt on the glass surface by passing through.
Plate press box can be assemble and press double or triple glazed IG units. If the first glass comes into the box, the panel suspended suction cup holds the glass and waiting second glass on which a butyled aluminum spacer has been mounted, is positioned and stabilized by means of an air cushion.
The movable section automatically brings the first panel onto the second one, pressing them uniformly, automatically adapting pressure according to the size of panels. The press is completely automated and controlled by a PLC.
All functions can be operated from a touch screen panel located at the front side of the machine. Besides its control function and diagnostics of the operation, the control panel also suggests to the user actions to be taken in case of error.
Features
- Stainless steel body prevents corrosion and guarantees semi-permanent life
- Heater device for preventing freeze
- Apply separately low and high of transfer speed for enhancing productivity
- Uniform pressure capacity regardless with alteration of I/G thickness.(within ±0.3mm)
- 35 Point Parallel, evenness adjustment function
- Security maintain space (Natural 500mm)
- Self-diagnosis function by touch screen
- Perfect cleaning with 6/8 brushes
- Perfect gas filling volume for more than 90%
- Fast cleaning, low-noise
- Triple glass available
- Unique gas filling rate
Optional (included)
- Step units
- Triple glass
Control systems
PLC Omron Inverter Delta Relay Omron General Sensor Omron Touch screen Schneider Servo system Delta
Load conveyor max. 120 kg/lm Linear guide PMI Pneumatic system YSC
Automatic Bending Machine
TSB
Automatic Spacer Bending Machine, highly versatile, is equipped with a head which bends not only Aluminum but also stainless steel and plastics (option). The automatic feeding system delivers up to 6 m long bars directly from storage. Bending is performed with high-quality accuracy, ensuring a continuous connection of the spacers and controlling the right length of frame. The machine can bend straight and free shapes up to 2500 x 2500 mm (For bigger sizes, the machine will bend in 2 steps, automatically).
Features
- All the system are controlled by touch screen (±0.3mm)
- Numerically controlled equipped with feeding servo motor
- Device for automatic detecting spacer width.
- Device for sucking in aluminum spacer dreg
- Auto Connection with spacer
- Spacer Size: 6mm ~ 21mm/ 4Step Station
- Automatic/Manual Mode
- Feeding Speed: 40m/min
- Automatic loading and connection
- Operator friendly design
- Precise transfer spacer using patented conveyor method
- Easy controllable of all tools with touch screen and PLC program
- Possible to recode monitoring current production quantity and easy operation
- Self-diagnosis and alarm Function
- Print function (optional)
Butyl Extruder
NFI-2000
Butyl extruder can process frames from 6 to 19mm width. The feeding nozzles can be positioned to deliver uniform sealing. Pneumatic operation of the butyl process is controlled by a PLC that electronically regulates the temperature of the butyl heaters. A timer enables the pre-heating of Butyl ahead of the start of operation. The height adjustment is available according to the frame size. And the nozzle width shall be controlled by pneumatic and hydraulic parallel method. Conveyor speed can be adjusted with 5 conveyor speed. Possible to control the length of butyl application and monitoring current production quantity on the touch screen
Features
- Automatically control the nozzle width
- Accurate butyl volume control
- Changeable working speed and working height
- Efficient butyl volume 14kg
- Operator friendly design
- Precise transfer spacer using patented conveyor method
- "CE MARK"
- Possible to control a precise temperature and 1/100sec interval of sensor perception.
- Easy controllable of all tools with touch screen and PLC program
- Possible to recode monitoring current production quantity and easy operation
- Self-diagnosis and alarm Function
- Function of curved spacer and Body Up/Down (option)
Two head type TDF/B
Desiccant filler fills both sides of the spacer frame simultaneously. This operation, like the subsequent automatic closure of the holes to pour in the desiccant, is performed electronically. A continuous height adjustment for the filling head is to suit all frame size. And the volume desiccant shall be controlled by touch screen.
Drilling, filling, and closing (with sealant) of two sides of frame with automatic adjustment to suit the profile width of the spacer frames. Drilling holes in the back of the profile allows profiles of different shapes and of different materials to be processed with continuous height adjustment of the filling head according to the frame size.
Features
- All the system are controlled by touch screen
- Fast working speed
- Spacer thickness is up to 22mm from 6mm
- Operator friendly design
- Easy controllable of all tools with touch screen and PLC program
- Possible to recode monitoring current production quantity and easy operation
Control systems
PLC OMRON JAPAN Touch screen Schneider FRANCE Relay Omron JAPAN Power supply LG
Two-component Sealant extruder
TSE
The two-component sealant Extruder is capable of using bi-component poly-sulfide or silicone, allowing for the second sealing of IG units. The variable mixing ratio from 6:1 - 14:1 supports a flexible operation with any production; the refrigerating system (optional), prevents components catalyzing during idle periods. Two component sealant extruder is also equipped with free tuning unit for smooth working environment. Static precision mixers ensure optimal mixing of materials. The extended sealing bracket enables an optimized and smooth sealing performance also for larger units. The system can be flushed in just a few steps using the integrated base pump
Features
- Prevented pulsation phenomena by adopting quantitative pump system.
- Accurate and easy mixing rate adjustment
- Uses the nozzle which requires on additional finishing
- A built-in heater enables accurate discharge regardless of temperature variation (four season)
- Enhance productivity and operator-friendly design
- Poly-sulfide/Silicon
Technical Data
Machine size 1650mm(H)×1050mm(W)×1100mm(L) Discharge Max. 2000-3500g/min
Air pressure 8kgf/cm2
Mixing rate 6:1 - 14:1 adjustable
Working pressure 25Mpa
Max. extruding amount 10L/min.
Pump Korea made pump(Han shin
Sealing Table TST Features- 90° turning every step with foot switch.- Strongly keeping the glass with vacuum pad Model | TST |
M a c h i n e S i z e | 800(H)×1100(W)×1,100(L) |
P o w e r S o u r c e | AC380V 3ph 50Hz |
M a x . g l a s s | 2000 x 2000 |
M i n . g l a s s | 500 x 500 |
T o t a l P o w e r | 0.18 |
F e a t u r e s | 90° turning every step with foot switch. Strongly keeping the glass with vacuum pad. |
Control System | FOOT S/W Method |
Spacer conveyor TFC
Features
- Convenient installation (Ceiling, stand type)
- Enhanced work efficiency
- Transferring motor offers increased productivity
- Light weight allows easy and convenient movement and installation
Technical Data
Machine size 2700(H)×3100(W)×2400(L)
Power source AC380V 3ph 50Hz Max. glass size 2000 x 2000mm Min. glass size 500 x 500mm
Total power 0.37kw
Control system Foot S/W method
Attachment No.4 Spare parts list Insulating glass production line (LBP series) No. | Code | Name | Specification | Unit | Qty |
1 | 80007 | Guide roller | EVW27S-007 | pc | 1 |
2 | B-DL-013 | polyurethane roller | 45*12*12 | set | 2 |
3 | B-DL-012 | Polyester roller | 50*32*24*106 | pc | 10 |
4 | B-DL-015 | Guide roller | 40*L24*16 | pc | 2 |
5 | B-ZC-031 | Bearing | 6000Z | pc | 4 |
6 | B-DL-016 | polyurethane roller | 50x32x20x71 | pc | 10 |
7 | B-ZC-022 | Brush bearing | UCFB204/205 | pc | 2 |
8 | B-ZC-077 | Brush bearing | 6205 | pc | 2 |
9 | B-GC-022 | Heater(temperature control) | | pc | 1 |
10 | B-KG-021 | Magnetic switcher Switcher | CS1-U | pc | 1 |
11 | B-KG-030 | Photoelectric switcher | OM18-kv100 | pc | 1 |
12 | B-KG-042 | Magnetic switcher Switcher | CS1-J | pc | 2 |
13 | B-LL-036 | Stainless steel double chain wheel | 15H*12 | pc | 1 |
14 | B-SL-01 | Stainless steel chain | 06CSS-1*54L | pc | 4 |
15 | | Chain | 45 | pc | 2 |
16 | | Chain | 46 | pc | 2 |
17 | | Chain | 73 | pc | 2 |
18 | B-LT-005 | Chain | 08-44 | pc | 4 |
19 | 982 | Nozzle | | pc | 4 |
20 | | Filter | | pc | 1 |
21 | B-DL-031 | Belt | B-660 | pc | 2 |
22 | B-DL-030 | Belt | B-914 | pc | 2 |
23 | B-QD-003 | Solenoid valve | | pc | 2 |
24 | | Tool Box | Tool (set) | pc | 1 |
| | | Special wrench (set) | pc | 1 |
| | | Hexagon wrench (set) | pc | 1 |
| | | Special screwdriver (set) | pc | 1 |
| | | Electrical screwdriver (set) | pc | 1 |
Auto bender (TSB) No. | Code | Name | Specification | Unit | Qty |
1 | | Saw bit | D150 | pc | 1 |
2 | | bending tool | 6A | pc | 1 |
3 | | bending tool | 12A | pc | 1 |
4 | | bending tool | 15A | pc | 1 |
5 | | Synchronous belt | 5M-965-27 | pc | 1 |
6 | | Bearing | 1010 | pc | 2 |
7 | | Proximity switch | OM18-kv100 | pc | 1 |
Desiccant filler (TDF/A) No. | Code | Name | Specification | Unit | Qty |
1 | | Heater pipe | | pc | 2 |
2 | | Drill | | pc | 8 |
3 | | Solenoid valve | TSVM220C-502-02 | pc | 1 |
4 | | Solenoid valve | TSVM220-502-02 | pc | 1 |
| | Suction cup | | pc | 2 |
Butyl extruder (NFI-2000) No. | Code | Name | Specification | Unit | Qty |
1 | 30598 | press roller | EBE20S051 | pc | 2 |
2 | B-DL-034 | Belt | 6690*30*1.5 | pc | 1 |
3 | B-DQ-060 | thermocouple | 1/4*2M-K | pc | 1 |
4 | B-DQ-104 | Aluminum heater(round) | | pc | 1 |
5 | B-GC-026 | Heater pipe | | pc | 1 |
6 | B-003 | Cylinder seal ring | | pc | 1 |
7 | B-001 | Small oil cylinder ring | | pc | 1 |
Two component sealant extruder TSE No. | Code | Name | Specification | Unit | Qty |
1 | B-JJ-001 | Seal for mixing pump | | pc | 1 |
2 | B-JJ-002 | Sealing for A pump | | pc | 1 |
3 | B-DL-042 | Mixer | | pc | 3 |
4 | | Seal for mixing equipment | | pc | 2 |
5 | | Rubber pipe | Used for B pump | pc | |
Contact UsMs.Cici
Marketing Director
Address:
No. 268 Lidao Road Qixia District, Nanjing, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company, Group Corporation
Business Range:
Auto, Motorcycle Parts & Accessories, Construction & Decoration, Consumer Electronics, Electrical & Electronics, Furniture, Light Industry & Daily Use, Manufacturing & Processing Machinery, Packaging & Printing, Sporting Goods & Recreation, Textile
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000
Company Introduction:
Nanjing Flourish International Company established in 2015, composed of three glass machine production factories and three glass processing factories with more than 20 years production and research, has developed into a giant group company integrating glass machinery and glass R&D, manufacturing and trade, is a leading enterprise in glass processing equipment and glass manufacturing. We stick to customer first, service foremost principle, providing excellent product at very competitive and reasonable prices. We focus both on good product quality and also heartfelt after sales service.
Our glass machine includes glass cutting machine (including whole line: Glass loading table, glass cutting table and glass break off table as well as integrated multi-function glass cutting table), glass washing machine both horizontal washing machine and vertical washing machine, glass edging machine, such as straight line bearing structure edging machine and straight line chain type edging machine as well as double edger and four side edging line, whole lamination machine including glass washing machine, glass pre-pressing machine, pneumatic sucker, film combination table and autoclave used for both architectural and auto glass production, bending furnace of single wagon, double wagons, triple wagons and series wagons, insulation machine/IGU line with full accessories, digital UV flat bed printing machine, silk screen printing machine and infrared drying line and 3D art machine etc, glass engraving machine, sandblast machine, glass drilling machine and acid etched machine as well as glass frosting machine, water jet, etc. Through over 20 year′s development, we believe we can provide expert consultancy for both newly established glass processing factories and those old renovation glass processing factories to help them success in reputation and profits. All of our machines are certified by ISO9001, CE, etc.
Our three glass processing factories are located in Jinan, Nanjing and Wuxi, we produce building/architectural glasses such as tempered glass, laminated glass, insulating glass, tempered laminated glass, tempered insulated glass, lowe insulated glass, silkscreen/serigraph glass, colorful ceramic glass, bulletproof glass, fireproof glass, frost glass, stained glass, patterned/figured glass, acid etched glass and various types of art glasses etc. Our glasses are widely used for glass faç Ade, glass curtain wall, handrails, elevators, ceilings, floors, partitions, windows and doors, balconies, railways, sound barriers, bathrooms, furniture and electric appliance etc., Our glass service has also expanded to hardwares like spiders, spigots, hinges and locks, as well as handrail hardwares. We are certified by ISO9001, China national safety authentication of "CCC", CE certification, Australia AS/NZS2208 and USA SGCC standards etc.
All of our products are well exported to almost all countries and regions such as Germany, France, Italy, Netherlands, Belgium, the United States, United Kingdom, Holland, Singapore, Honking, Malaysia, Canada, Vietnam, India, Dubai, Kenya, South Africa and some other Middle East and Asian counties etc.
We sincerely welcome you to contact us for more information regarding glass machine and glasses or accessoris. We will provicde expert advice for you in terms of factory layout, machine/glass procurement, glass installations. etc., Our goal is to get win-win result.