CNC Insulating Glass Processing Machine

• Warranty: One Year
• Type: Igu Line
• Certification: CE, ISO
• Structure: Vertical
• Control System: PLC
• Glass Washing Machine Type: Horizontal Glass Washing Machine
• Model NO.: NFI IGL 2500
• Glass Edging Machine Type: Glass Double Straight Edging Machine
• Grinding Head Number: 10
• Condition: New
• After-sales Service: Good
• Usage: Glass Insulation
• Power: 380V/440V/240V
• Size: Customized
• Thickness: 1-19mm
• Transport Package: Wood Packing Container Packing Safe Packing
• Specification: according customer requirement
• Trademark: NFI
• Origin: China
• HS Code: 84649019
• Production Capacity: 5000/Year

Product Description

 
 
 Flourish IGU Line Proposal
 
 

 
 
   I n d e x
 
 
 
 
Attachment No.  1  :  Company profile
 
Attachment No.  2  :  offer detail
 
Attachment No.  3  : Automated IG  line with  plate press NFI-LBP Automatic bending  machine TSB
Butyl  extruder NFI-2000
 
Automatic desiccant filler TDF/B
 
Two component sealant extruder TSE Spacer conveyor machine TFC
Sealing table TST Attachment No.  4: Spare parts list

 

Attachment No.1
 
 
Company profile
 
 
 
 
 
Certificate:             ISO9001 Certificate TUV, Germany
CE Certificate, Certificate SGS, Switzerland
High-Technology Enterprise
Promise-keeping Enterprise
 
 
Sales volume:         180-200 IG line and 150 seaming M/C per year (1ST   Place in China)
 
 
 
 

 

Attachment No.2

 OFFER DETAIL

 
No.NFI-ME-170324-01     Date: 2017-03-24

 

We are pleased offer you  as follows:
 

No	Equipment	Model	Qty	Amount
1	Automatic insulating glass production line for Low-E Max. glass: 2440*3600mm,  Min. glass size: 250*400mm, Glass thickness: 4-12mm -     Input conveyor -     Washing & drying section(3 pair of brush) -     Out conveyor -     Pre-assembly conveyor -     Input conveyor -     Press box(step glass & triple  glass ) -     Output conveyor	NFI-3LBP-25 00	1Set
2	Automatic insulating glass production line for Low-E Max. glass: 2000*2800mm,  Min. glass size: 250*450mm, Glass thickness: 4-12mm -     Input conveyor -     Washing & drying section(3 pair of brush) -     Out conveyor -     Pre-assembly conveyor -     Input conveyor -     Press box(step glass & triple  glass ) -       Output conveyor	NFI-3LBP-20 00	1Set
3	Automatic spacer bending machine Max.frame size: 2000 x 2000mm, Spacer thickness: 5.5-19.5mm -     Auto rack -     Bending section with control panel	TSB	1Set
4	Automatic desiccant filler(2head type)	TDF-B	1Set
5	Butyl extruder(14kg)	NFI-2000	1Set
6	Two component sealant extruder	TSE	1Set

 

7	Spacer conveyor	TFC	1Set
8	Sealing table	TST	1Set
Total

 
TERMS:
 
 
•      Power supply: 380 Volt (+/- 10%) - 50 Hertz
 
 
•      Manuals and operator interface language: English
 
 
•      Warranty: 12  months from  the  acceptance after  the  installation, in  any  case  not  later  than  18 months from shipment/invoicing date.
 
 
•      Transport (Incoterms® 2010): FOB Tianjin Port, China
 
 
•      Delivery: the machines will be ready to be loaded from FLOURISH China after 60 working days from the receipt of the order and of the down payment.
 
 
•      Payment:
 
- 30% by T/T as the down payment;
 
- 70% by T/T before the delivery.
 
 
 
•      Installation and training: included, to be performed by FLOURISH engineers. At our care and charge the technician's/s'working and traveling hours needed to perform the installation and training.
 
 
•      Traveling expenses: at Buyer's charge and care, namely:
-     round trip air ticket

 

-     highway
-     car rental
 
 
•      Technician's / s' board and lodging: at Buyer's charge and care, namely:
-     hotel (more than 3 star rate )
-     meals;
-     laundry;
-     telephone charges needed to complete installation;
-     on site traveling, i.e. from the hotel to the working site.
 
 
The Buyer shall arrange electric, water, air and  materials (spacer, butyl, desiccant, silicone etc.)  for test,  then advise the  Seller to  send  the engineer who  does the installation. The Buyer shall supply at his own  expenses and  responsibility the  necessary auxiliary workers and technical means and shall do all that will be necessary to  guarantee that the  positioning and the  related operations can  start immediately after  the  arrival of  the  engineer  appointed by FLOURISH and  continue without interruption till the completion.
 
 
The  installation &  training should be finished in  7-10  days, any delays  caused by the  Buyer, the Buyer shall afford the  service fees for the  extra days, the service fees is 300 U. S.  Dollars per day per person.
 
 
The  Buyer shall  assure the  presence of  his  operators during the  whole installation and training period to  supp ort FLOURISH engineers in  the  positioning of  the  machines. The operators are required to be qualified and suitable for operations on electrical cabinets and voltage machines.
 
 
Any disassembling and displacement of the existing machines will be at Buyer's care and charge.
 
 
 
 
 
 
 
 
 

 

Attachment No.3
 
 
Automated IG line with Plate Press
 
 
NFI-LBP Series
 
 

 
This picture is just reference only not affected contract issue


 to a minimum.


The drying unit consists of a closed circuit, electric    fans with an air filter device. An automatic system
shuts down the air flow in case of conveyor belt stop. Low-E glass is detected at entry. Front hard brushes are then automatically excluded and the rotational speed of the other brushes reduced by half. Thanks to the front and rear stainless steel doors, machine access is easy and maintenance is reduced to a minimum.
After  the  glass  come  to  the  reference  point  the frame  locator  bar  for  the  front  leading  edge  and the bottom  edge  are  tilting  into  position  automatically. The adjustment  shall  be controlled  by  a  centrally located  adjustment  wheel  from 0-30mm  and  automatically adjusted  different  glass  thickness.  Back panel of conveyor shall be located visual inspection light so that checking the dirt on the glass surface by passing through.
Plate press box can be assemble and press double or triple glazed IG units. If the first glass comes into the box, the panel suspended suction cup holds the glass and waiting second glass on which a butyled aluminum spacer has been mounted, is positioned and stabilized by means of an air cushion.
The movable section automatically brings the first panel onto the second one, pressing them uniformly, automatically adapting pressure according to the size of panels. The press is completely automated and controlled by a PLC.
 
 
All functions can be operated from a touch screen panel located at the front side of the machine. Besides its control function and diagnostics of the operation, the control panel also suggests to the user actions to be taken in case of error.
 
 
 
Features
-    Stainless steel body prevents corrosion and guarantees semi-permanent life
-    Heater device for preventing freeze
-    Apply separately low and high of transfer speed for enhancing productivity

 

-    Uniform pressure capacity regardless with alteration of I/G thickness.(within ±0.3mm)
-    35 Point Parallel, evenness adjustment function
-    Security maintain space (Natural 500mm)
-    Self-diagnosis function by touch screen
-    Perfect cleaning with 6/8 brushes
-    Perfect gas filling volume for more than 90%
-    Fast cleaning, low-noise
-    Triple glass available
-    Unique gas filling rate
 
 
Optional (included)
-    Step units
-    Triple glass
 
 
                                            
                                                                                                                                                             
                                                                                                 

 
 
Control systems
PLC                                                             Omron Inverter    Delta Relay                                                           Omron General Sensor                                                                    Omron Touch screen                                                                    Schneider Servo system                                                                    Delta
Load conveyor max.                                   120 kg/lm Linear guide                                                                    PMI Pneumatic system                                                                    YSC

 

 
 
Automatic Bending Machine
TSB


Automatic Spacer Bending Machine, highly versatile, is equipped with a head which bends not only Aluminum but also stainless steel and plastics (option). The automatic feeding system delivers up to 6 m long bars directly from storage. Bending is performed with high-quality accuracy, ensuring a continuous connection of the spacers and controlling the right length of frame. The machine can bend straight and free shapes up to 2500 x 2500 mm (For bigger sizes, the machine will bend in 2 steps, automatically).
 
 
Features
-    All the system are controlled by touch screen (±0.3mm)
-    Numerically controlled equipped with feeding servo motor
-    Device for automatic detecting spacer width.
-    Device for sucking in aluminum spacer dreg
-    Auto Connection with spacer
-    Spacer Size: 6mm ~ 21mm/ 4Step Station
-    Automatic/Manual Mode

 

-    Feeding Speed: 40m/min
-    Automatic loading and connection
-    Operator friendly design
-    Precise transfer spacer using patented conveyor method
-    Easy controllable of all tools with touch screen and PLC program
-    Possible to recode monitoring current production quantity and easy operation
-    Self-diagnosis and alarm Function
-    Print function (optional)
 
 
 

 
Butyl Extruder
NFI-2000
Butyl extruder can process frames from 6 to 19mm width. The feeding nozzles can be positioned to deliver uniform sealing. Pneumatic operation of the butyl process is controlled by a PLC that electronically regulates the temperature of the butyl heaters. A timer enables the pre-heating of Butyl ahead of the start of operation. The height adjustment is available according to the frame size. And the nozzle width shall be controlled by pneumatic and hydraulic parallel method. Conveyor speed can be adjusted with 5 conveyor speed. Possible to control the length of butyl application and monitoring current production quantity on the touch screen
 
 
Features
-    Automatically control the nozzle width
-    Accurate butyl volume control
-    Changeable working speed and working height
-    Efficient butyl volume 14kg
-    Operator friendly design
-    Precise transfer spacer using patented conveyor method
-    "CE MARK"

 

-    Possible to control a precise temperature and 1/100sec interval of sensor perception.
-    Easy controllable of all tools with touch screen and PLC program
-    Possible to recode monitoring current production quantity and easy operation
-    Self-diagnosis and alarm Function
-    Function of curved spacer and Body Up/Down (option)

 


Two head type TDF/B
Desiccant filler fills both sides of the spacer frame simultaneously. This operation, like the subsequent automatic closure of the holes to pour in the desiccant, is performed electronically. A continuous height adjustment for the filling head is to suit all frame size. And the volume desiccant shall be controlled by touch screen.
Drilling, filling, and closing (with sealant) of two sides of frame with automatic adjustment to suit the profile width of the spacer frames. Drilling holes in the back of the profile allows profiles of different shapes and of different materials to be processed with continuous height adjustment of the filling head according to the frame size.

 

 
Features
-    All the system are controlled by touch screen
-    Fast working speed
-    Spacer thickness is up to 22mm from 6mm
-    Operator friendly design
-    Easy controllable of all tools with  touch screen and PLC  program
-    Possible to recode monitoring current production quantity and easy operation
 
Control systems
PLC                                                OMRON                              JAPAN Touch screen                                                      Schneider                            FRANCE Relay  Omron                                                      JAPAN Power supply          LG

 

 
 
Two-component Sealant extruder
TSE

The two-component sealant Extruder is capable of using bi-component poly-sulfide or silicone, allowing for the second sealing of IG units. The variable mixing ratio from 6:1 - 14:1 supports a flexible operation with any production; the refrigerating system (optional), prevents components catalyzing during idle periods. Two component sealant extruder is also equipped with free tuning unit for smooth working environment. Static precision mixers ensure optimal mixing of materials. The extended sealing bracket enables an optimized and smooth sealing performance also for larger units. The system can be flushed in just a few steps using the integrated base pump
 Features
-     Prevented pulsation phenomena by adopting quantitative pump system.
-     Accurate and easy mixing rate adjustment
-     Uses the nozzle which requires on additional finishing
-     A built-in heater enables accurate discharge regardless of temperature variation (four season)
-     Enhance productivity and operator-friendly design
-     Poly-sulfide/Silicon

 

 
 
Technical Data
Machine size                                               1650mm(H)×1050mm(W)×1100mm(L) Discharge                                                                    Max. 2000-3500g/min
Air pressure                                                 8kgf/cm2
Mixing rate                                                  6:1 - 14:1 adjustable
Working pressure                                        25Mpa
Max. extruding amount                               10L/min.
Pump                                                           Korea made pump(Han shin)

 

 
Sealing   Table TST
 
 
 
 Features
-     90° turning every step with foot switch.
-     Strongly keeping the glass with vacuum pad
 

Model	TST
M a c h i n e          S i z e	800(H)×1100(W)×1,100(L)
P o w e r        S o u r c e	AC380V 3ph 50Hz
M a  x  .     g l  a  s  s	2000 x 2000
M  i  n  .   g  l  a  s  s	500 x 500
T o  t  a  l   P o  w  e  r	0.18
F    e      a     t     u     r     e     s	90° turning every step with foot switch.      Strongly keeping the glass with vacuum pad.
Control System	FOOT S/W Method

 

 
 
 
Spacer conveyor TFC
 
 
 

 
 
Features
-      Convenient installation (Ceiling, stand type)
-      Enhanced work efficiency
-      Transferring motor offers increased productivity
-    Light weight allows easy and convenient movement and installation
 
 
 
 
Technical Data
Machine size                                               2700(H)×3100(W)×2400(L)
Power source                                               AC380V 3ph 50Hz Max. glass size                                                                    2000 x 2000mm Min. glass size                                                                    500 x 500mm
Total power                                                 0.37kw
Control system                                          Foot S/W method

 

Attachment No.4
 
 
 
 
Spare parts list
 
Insulating glass production line (LBP series)
 
 

No.	Code	Name	Specification	Unit	Qty
1	80007	Guide roller	EVW27S-007	pc	1
2	B-DL-013	polyurethane roller	45*12*12	set	2
3	B-DL-012	Polyester roller	50*32*24*106	pc	10
4	B-DL-015	Guide roller	40*L24*16	pc	2
5	B-ZC-031	Bearing	6000Z	pc	4
6	B-DL-016	polyurethane roller	50x32x20x71	pc	10
7	B-ZC-022	Brush bearing	UCFB204/205	pc	2
8	B-ZC-077	Brush bearing	6205	pc	2
9	B-GC-022	Heater(temperature   control)		pc	1
10	B-KG-021	Magnetic  switcher   Switcher	CS1-U	pc	1
11	B-KG-030	Photoelectric switcher	OM18-kv100	pc	1
12	B-KG-042	Magnetic  switcher   Switcher	CS1-J	pc	2
13	B-LL-036	Stainless steel double   chain wheel	15H*12	pc	1
14	B-SL-01	Stainless steel chain	06CSS-1*54L	pc	4
15		Chain	45	pc	2
16		Chain	46	pc	2

 

17		Chain	73	pc	2
18	B-LT-005	Chain	08-44	pc	4
19	982	Nozzle		pc	4
20		Filter		pc	1
21	B-DL-031	Belt	B-660	pc	2
22	B-DL-030	Belt	B-914	pc	2
23	B-QD-003	Solenoid valve		pc	2
24		Tool Box	Tool (set)	pc	1
			Special wrench (set)	pc	1
			Hexagon wrench (set)	pc	1
			Special screwdriver (set)	pc	1
			Electrical screwdriver   (set)	pc	1

 
 
 
Auto bender (TSB)
 
 

No.	Code	Name	Specification	Unit	Qty
1		Saw bit	D150	pc	1
2		bending tool	6A	pc	1
3		bending tool	12A	pc	1
4		bending tool	15A	pc	1
5		Synchronous belt	5M-965-27	pc	1
6		Bearing	1010	pc	2
7		Proximity switch	OM18-kv100	pc	1

 

 
 
 
Desiccant filler (TDF/A)
 
 

No.	Code	Name	Specification	Unit	Qty
1		Heater pipe		pc	2
2		Drill		pc	8
3		Solenoid valve	TSVM220C-502-02	pc	1
4		Solenoid valve	TSVM220-502-02	pc	1
		Suction cup		pc	2

 
 
 
Butyl extruder (NFI-2000)
 
 

No.	Code	Name	Specification	Unit	Qty
1	30598	press roller	EBE20S051	pc	2
2	B-DL-034	Belt	6690*30*1.5	pc	1
3	B-DQ-060	thermocouple	1/4*2M-K	pc	1
4	B-DQ-104	Aluminum heater(round)		pc	1
5	B-GC-026	Heater pipe		pc	1
6	B-003	Cylinder seal ring		pc	1
7	B-001	Small oil cylinder ring		pc	1

 
 
 
Two component sealant extruder TSE
 
 

No.	Code	Name	Specification	Unit	Qty
1	B-JJ-001	Seal for mixing pump		pc	1

 

2	B-JJ-002	Sealing for A pump		pc	1
3	B-DL-042	Mixer		pc	3
4		Seal for mixing equipment		pc	2
5		Rubber pipe	Used for B pump	pc	1

 

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Ms.Cici
Marketing Director